In 1932, a 24 year old Tadao Yoshida was working for a company producing zippers. While he was impressed by the product, his employer went bankrupt. In 1934 Yoshida founded the company that is today YKK in Nihonbashi, Tokyo.
This company is now the worlds foremost zipper manufacturer, making about 90% of all zippers in over 206 facilities in 52 countries. In fact, they not only make the zippers, they also make the machines that make the zippers; no word on if they make the machines that make the parts that make up the machines that make the zippers. Their largest factory in Georgia makes over 7 million zippers per day.
A visit to a YKK factory shows just why the competition has been ground down so successfully. The closely guarded machines automatically turn raw materials into zippers of thousands of colors and sizes. Each part is tested mechanically and defective ones are ejected, all without human intervention. Competitors have machines that resemble those made by YKK, but lack the company’s custom-made software and other tricks YKK keeps close to the chest.
YKK has manufacturing facilities in 68 countries. YKK also has the world’s largest zipper manufacturing center located in Macon, Georgia, where they have 900 employees.
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